Dearborn Industrial Generation (DIG)
High Energy Piping Inspections
Dearborn Industrial Generation (DIG) has partnered with Commonwealth to conduct comprehensive studies of its piping system, ensuring safety, proper maintenance, and compliance with insurance and operational requirements. This collaboration highlights DIG's commitment to maintaining the integrity of its high-energy piping systems, which are critical to the plant’s operations. Commonwealth, known for its expertise in engineering and inspections, will assess DIG’s high-energy piping and provide additional engineering support as needed to address any identified issues.
The high-energy piping systems at DIG include intermediate-pressure steam, high-pressure steam, intermediate-pressure feedwater, and high-pressure feedwater. These systems operate under extreme conditions, with pressures reaching up to 3000 psi and temperatures as high as 1000°F. Such high-stress utilities are essential to plant operations but also demand rigorous maintenance, regular inspections, and meticulous documentation to ensure their reliable performance and safety. When operating at such elevated energy levels, these systems are subject to various external and internal factors, such as thermal growth, wind loading, and upset conditions. These forces can lead to shifts in the piping system, putting immense pressure on the supports and potentially causing damage if not routinely monitored.
Ensuring the Safety and Performance of High-Energy Piping Systems
Commonwealth’s approach begins with detailed visual inspections of each high-energy piping utility. Special attention is given to the supports, as these are critical components in maintaining the stability and functionality of the system. Each support is thoroughly documented and compared to records from previous inspections. This comparative analysis helps identify any noticeable movement in the piping or damage to the supports that may have occurred over time. When issues are identified, Commonwealth will provide tailored engineering support to design and implement effective repair solutions, ensuring that the system remains fully operational and safe.
In addition to visual inspections, Commonwealth will collect operational and maintenance data to understand the performance of DIG’s systems over time. This includes identifying any upset conditions or previous repairs that may have affected the system's ability to expand and contract as designed.These systems are designed with thermal expansion in mind, but any disruption to this process, whether from external forces or improper repairs, can impact their performance and longevity. Commonwealth’s in-depth review will ensure that these systems continue to function as intended, safeguarding DIG’s operations and minimizing the risk of unexpected failures.
The Power of Partnership
By employing advanced engineering practices and leveraging their vast expertise, Commonwealth plays a crucial role in supporting DIG’s mission to maintain the safety and efficiency of its high-energy piping systems. Regular inspections, paired with a robust maintenance plan, are essential for utilities operating under such extreme conditions. These inspections not only ensure compliance with safety standards but also help extend the lifespan of critical components, reduce downtime, and optimize overall plant performance.
High-energy piping is the backbone of DIG’s operations, and its reliability is essential to the plant’s success. With Commonwealth’s assistance, DIG can rest assured that its systems are in expert hands. This partnership reflects the importance of proactive maintenance and engineering in industries where safety and performance are paramount. Learn more about how Commonwealth’s engineering expertise can improve your systems by contacting us today!
